Aqua Springs Bottled Water

BOTTLING

ASW CAN HANDLE YOUR NEEDS!

Aqua Springs Bottle Water plant has 3 complete bottling lines. Our 3 and 5 gallon line washes, sanitizes, fills and caps up to 450 bottles per hour.

The empty 3 and 5 gallon bottles are loaded automatically into the washer where they are washed with a detergent at high temperatures, then rinsed with a sanitized solution before a final rinse of the finished product water. The total bottles are then assigned a batch number and will then await approval from the laboratory before they are loaded on the delivery trucks.

The bottles are then automatically loaded on to the filler table where they are filled with the ozonated Ultra pure drinking water and immediately capped and ejected out of the fully enclosed bottle, washer and filler where they are then loaded from the conveyor into the storage racks.

Our Case Packaging line is where we bottle the 16.9 oz, 1 liter, 20 oz and 1 gallon containers. The bottles/jugs are loaded onto a feeder table where they are assorted and routed into the rinser. They are then rinsed with the finished product water before continuing down the automatic conveyor entering the filler nozzles.

The bottles/jugs are then filled to their capacity and released into the labeler/capper where they are individually labeled and immediately picking up a cap while constantly moving into the cap tightener to be completely sealed. They now exit the clean room via the automatic conveyor, each getting a date printed on them individually before getting accumulated together into their groups for the case packer to automatically package them into their appropriate boxes or crates. A date is then stamped on each box while it gets taped and loaded on a pallet to await the approval from the laboratory before being delivered. This bottling process runs at a rate of 80 bottles per minute during production.

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